BAT S
The flexible and modular machine series for non-destructive inspection of shafts
Introduction
The BAT S series is engineered for non-destructive inspection of heat-treated and/or ground shafts.
It offers a robust, adaptable, and accurate solution to meet the most demanding quality standards in sectors such as automotive and other industries.
Its modular architecture allows it to be easily adapted to different shaft sizes and types —with a simple change of clamping fixture and part program.
The BAT S series allows non-destructive inspection of all key characteristics of heat treatment and grinding processes:
– Surface hardness
– Case depth and width
– Grinding burn detection
Additionally, the different models in the series allow you to choose between statistical process control or 100% inspection of production, thus adjusting the level of control to your quality and productivity requirements.
Benefits
-
Reduce inspection cost
Inspect heat-treatment and grinding processes with savings of up to €250,000 per year by eliminating scrap and reducing manual work. -
Increase productivity
Inspection in minutes—or even seconds—with no production stops. Boost productivity by up to 8%. -
Minimize incidents and quality costs
Choose between 100% part verification or statistical process control. Reduce the interval between inspections and avoid failures that can cost millions. -
Operate with ease
Extremely intuitive instructions and result interpretation through an interface designed specifically for plant personnel. -
Implement new part types on demand
Implement new part types on demand Automatic model change for a wide range of products. Learning new models is simple and, in many cases, can be done by your own staff.
Features
- Simultaneous measurement of multiple electromagnetic variables to achieve the necessary inspection accuracy.
- Fully automatic or semi-automatic inspection with operator intervention.
- Head configuration optimized for your production requirements.
- Automatic exchanger for quick change of heads.
- Multiple loading and unloading options: manual or robot-assisted.
- Software specifically developed to make machine operation and result interpretation simple and intuitive.
- Storage system for part touching details + screen with step-by-step instructions for model change in just seconds.
Architecture
- 1 or 2 parts, depending on production requirements.
- NC-controlled motion in various fixture components to meet flexibility needs.
- Optional zero-point locator pattern.
- Automatic or semi-automatic inspection with operator intervention.
- Head configuration optimized for your production requirements.
- Automatic changer for quick head replacement.
- Simultaneous measurement of multiple electromagnetic variables.
- Custom-developed software designed to make machine operation and result interpretation simple and intuitive.
- 1 or 2 parts depending on production requirements.
- NC motion in different fixture components according to flexibility needs.
- Zero-point locator pattern available as an option.
- Automatic or semi-automatic inspection with operator intervention.
- Configuration with 1 or 2 heads depending on your production requirements.
- Simultaneous measurement of multiple electromagnetic variables.
- Custom-developed software designed to ensure intuitive and user-friendly machine operation and result interpretation.
Gallery
Applications
Input / output shafts
Rotor shafts
Crankshafts
Camshafts
